Mucking Loader

【 Capacity 】50-160m3 /h
【Suitable tunnel size】≤1.8*1.8 m
【Application】Mining excavation or dig ores
【Our Services】

♦Online visit factory
♦ Mucking loader design,
♦ draw the layout,
♦ Factory test before delivery,
♦ online video teaching,
♦ one year warranty.

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what’s a Mucking loader : The Mucking loader is mainly used for the collection of gravel and soil materials in various mines. hydropower and tunnel projects such as metal or coal mine roadway and other mining operations with narrow space. Conveying construction trucks. It is a production device that is combined with a manipulator and a conveyor. and combines the functions of slag removal and conveying and loading into one. It adopts an electric full-hydraulic control system.

Application & Type:

Wheel mucking loader with belt or scraper transmission, suitable for the operation slope less than 10 degrees

Crawler mucking loader with belt or chain transmission suitable for the operation slope less than 25 degress

Wheel Type muck loader

Crawler Type muck loader

Wheel type mucking loader

Index	Unit	ZWY-1.2-50	ZWY-1.3-60	ZWY-1.7-80	ZWY-1.8-120	ZWY-2.2-160
Loading capacity	M3/H	≤50	≤60	≤80	≤120	≤160
Total weight	KG	2800±200	2950±200	4200±200	4400±200	6000±200
Wheelbase	MM	1250	1480	1600	1780	2700
Gauge	MM	1120	1180/1130	1460/1460	1640/1480	1740/1720
Minimum turning radius	R	≤4	≤4	≤5	≤6	≤7
Minimum ground clearance	MM	180	180	190	190	190
Digging width	MM	2200	2800	3200	3500	4200
Digging depth	MM	260	350	450	540	700
Digging height	MM	1750	2500	2900	3100	4200
Digging distance	MM	1600	1600	1650	1750	2350
Unloading height(customizable)	MM	1250	1350	1700	1800	2400
Unloading distance(customizable)	MM	1350	1500	1900	3000	4000
Gradeability	°	±6(Hard ground)	±6(Hard ground)	±6(Hard ground)	±6(Hard ground)	±6(Hard ground)
Conveyor belt speed	M/S	0.8/0.63	0.8/0.63	0.8/0.63	0.8/0.63	0.8/0.63
Total motor power	KW	11+5.5	11+5.5	15+5.5	18.5	22
Main motor power	KW	11	11	15	18.5	22
Electric drum power	KW	5.5	5.5	5.5	/	/
Fan power	KW	0.2	0.2	0.2	0.75	0.75+1
Walking speed	KM/H	3	3	High 5.5,low 3	High 5.5,low 3	High 5.5,low 3
Rated operating pressure	Mpa	15	15	15	15	15
Dimensions Length	MM	5000±50	5600±50	6600±50	7200±50	11500±50
width	MM	1350±50	1400±50	1750±50	1850±50	2200±50
height	MM	1500±50	1650±50	1800±50	1900±50	2600±50
Adapation dimension	M	1.8*1.8	2.0*2.0	2.4*2.4	2.8*2.8	4.0*4.0

Crawler type mucking loader

Index	ZWY135-60	ZWY135-80	ZWY135-120
Loading capacity	≤60	≤80	≤120
Total weight	5200±200 kg	6800±200 kg	6900±200 kg
Minimum turning radius	≤3m	≤3m	≤3m
Minimum ground clearance	280mm	300mm	330mm
Digging width	3500mm	4100mm	4600mm
Digging depth	550mm	550mm	650mm
Digging height	2700mm	2900mm	3300mm
Digging distance	1650mm	2010mm	2430mm
Unloading height(customizable)	1450mm	1700mm	1800mm
Unloading distance(customizable)	1750mm	1900mm	3200mm
Gradeability	±12(hard ground)°	±25(hard ground)°	±25(hard ground)°
Conveyor belt speed	0.8m/s	0.54m/s	0.54m/s
Total motor power	2*11kw	2*15kw	2*15kw
Main motor power	2*11kw	2*15kw	2*15kw
Fan power	0.8kw	1.5kw	1.5kw
Walking speed	2.1km/h	2.1km/h	2.1km/h
Rated operating pressure	18pa	18pa	18pa
Dimensions	603016601900±50	675018202060±50	750019502200±50
Adapation dimension	2.4*2.4	2.6*2.6	2.8*2.8

Excavation Part

The working arm adopts the national standard GB/T700-Q235B material, the material thickness is 8-30mm, the tensile strength is 235-345MPa.

The front plate of the bucket tooth adopts imported wear-resistant plate, and the bucket tooth adopts special forging material for excavator, which has good interchangeability.

The new gantry is a connection method that combines the upper and lower plates of the gantry and the shaft sleeve. The revolving seat is made of thickened steel plate, which is more stable. In addition,

a new gantry frame and a bottom bracket protective sleeve are used to avoid wear of the bottom bracket.

The hydraulic gear pump use a high-pressure resistant spline oil pump, which has a large torque force and a large force area of the main shaft. It is not easy to break and has a long service life.

The hydraulic cylinder and cylinder rod are integrated forging. Each joint adopts wear-resistant self-lubricating bushing, which has better wear resistance.

One control lever for multiple uses, easy to operate, precise control, and good stability

Radiator ,new type intercooled finned fan heater with large heat dissipation area and fast heat dissipation. The temperature of the hydraulic oil can be controlled by the heat dissipation fan to avoid insufficient power due to excessive temperature.

Hydraulic Part

Conveying part

The first three rows of the support frame of the tugboat are improved from the original 50 angle steel to the current thick-walled square tube. The conveyor frame has 13 rows, 2-3 rows more than the other factory. It has effectively improve the stability of conveying on the belt tug, thereby prolonging the service life of the belt.

Using 160mm national standard channel steel lining and 16mm thick steel plate, double reinforcement, strong bearing strength, no deformation, and more solid.

Transmission part- Scraper

The conveying body is made of double-layer thick wear-resistant steel plate, which is welded and formed at one time. Conveyor chain adopts thick chain and high scraper.

The transmission motor uses a large torsion motor, which has strong high pressure resistance and extremely low failure rate. The pressure resistance performance is at least twice as high as that of Steel ball motor, which is greatly reduce the frequency of conveying jams caused by motor withstand voltage problems.

The scraper chain adopts double chains to increase the transportation capacity of materials. The chain adopts a chain with a pitch of 50.8mm, which has a tensile l oad of 277KN; the chain plate adopts 40Mn, the pin adopts 20Cr, and the roller adopts GCr15. Therefore, the life of the chain is longer than that of the belt.

Transmission Part- Belt

Six level Wear-resistant flame-retardant belt, impact resistance, wear resistance, corrosion resistance and abrasion resistance

Thicken and strengthen electric roller and end cover. The motor gear is modulated, so it is not easy to burn, and there will be no tooth cracking.

A hydraulic roller can be selected. The hydraulic roller is powered by hydraulic pressure. The advantage of the hydraulic roller is that it is not affected by voltage. When the voltage is unstable, the electric roller is likely to burn the motor due to lack of power and voltage instability. The hydraulic roller will not, if the mine voltage is unstable, you can choose the hydraulic roller.

Custom built-in bearing driven roller, different from the traditional P308 bearing roller on the market, dustproof, waterproof, maintenance-free, cost-saving!

Walking system 1

The front axle adopts double ten-byte half axles, and the tires are wear-resistant rubber (or solid) tires. The input end is equipped with a buffer device.

Adopt double-axle fixation, the bearing area of the axle is increased, the chassis is not easy to be cracked, welded and deformed, the intermediate suspension, the stability of the whole vehicle is better

Walking system 2

The transmission shaft adopts a forged integrated transmission shaft, which is wear-resistant and impact-resistant Heavy-duty gearbox, with thicker casing, stronger gears, larger occlusal surfaces, strong bearing capacity of gears, and less fragile teeth. High and low speed gears, high speed gears travel long distances, and low speed gears have more power to push slag.

Cold rolled oil tank without welding seam, no welding, no rust, large volume.

Electrical Part

The motor adopts a wide spline type. The advantage of the spline motor is that the rotor spline has a large stress surface, strong bearing capacity, and good guidance. The wide motor can reduce the damage to the motor because of the instability of the mine voltage.

Distribution box use national inspection-free electrical appliances national standard copper core wire, additional thermal protection system, higher safety performance.

Other configuration

Folding transmission part : When the tunnel face meets the corner, the tail of the machine conveyor frame can be folded. 70 cm, easy to turn, hydraulic control, simple operation.

Crush Hammer : One-piece breaker, crush big rocks instantly, convenient, safe and convenient.