Cone Crusher

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What is a Cone Crusher?

Cone crusher is a crushing machine suitable for raw materials in metallurgy, construction, road construction, chemical and silicate industries. According to different crushing principles and product particle sizes, it is divided into many models. Crusher is widely used in many departments such as mining, smelting, building materials, roads, railways, water conservancy and chemical industries. The cone crusher has a large crushing ratio, high efficiency, low energy consumption, uniform particle size, and is suitable for medium and fine crushing of various ores and rocks.

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Cone Crusher working principle

When the cone crusher is working, the motor rotates through the belt pulley or coupling, the drive shaft of the cone crusher and the cone part of the cone crusher are forced by the eccentric sleeve to perform a swinging motion around a fixed point;
As a result, the cone crushing wall sometimes approaches and sometimes leaves the surface of the mortar wall fixed on the adjusting sleeve, so that the ore is continuously impacted, squeezed and bent in the crushing chamber to realize the crushing of the ore.

cone cruhser

Cone Crusher model

Spring Crusher
Single-cylinder hydraulic crusher
Multiple cylinder hydraulic crusher
Full Hydraulic crusher

Symons Cone Crusher(COMPOUND SPRING CONE CRUSHER)

This Symons cone crusher, which also called compound cone crusher can be divided intostandard type and short head type. Generally speaking, standard type has the big feeding size and the coarse discharging size. The short head type has steep crushing awl andthe feeding material size is small,it is helpful to produce the very small sized material.Then the standard type is used for coarse and medium crush and short head type is used for medium and fine crush.

Symons Cone Crusher Structure

1.Hopper   2. Distributing Plate   3.Adjusting Cap  4. Ajusting Ring  

5.Concave  6.Movable Cone  7. Main Shaft   8. Big Gear

9.Supporting Bush  10. Mantle  11. Spring  12. Bowl Bearing Frame

13.Main Frame   14. Pinion   15. Eccentric Bush  16.Transmission Shaft

17.Pulley

Details structure of the Symons Crusher

Hydraulic System
Stable running, easy maintenance, simple operation and short brea‐down time.
Hydraulic clearing of cavity Tramp iron passing protection Hydraulic adjustment of C.S.S setting

Lubrication System
Excellent lubrication, friction heat dissipated, less friction and consumption, longer working life.
Double pump oil station Centralized lubrication system Air‐cooling system

Crusher Area
More fine size output, long working life and lower running cost
Small taper angle, Large stroke, Hard wearing spare parts

Control System
Manual control system
PLC control system
Siemens or ABB elements

Technical Specifications

Model Model Diameter of large end of crushing cone (mm) Adjusting range of discharge opening (mm) Feed opening size of the open edge when recommending the minimum discharge opening(mm) Max.feeding size (mm) Processing capacity (t/h) Main motor power (kw) Machine weight (kg)
PSG
900		 0910 914
(3')		 9-22 102 85 45-91 6P 75KW 9980
0917 13-38 175 150 59-163
0904 3-13 41 35 27-90
0906 3-16 76 65 27-100
PSG
1300		 1313  1295
(4 1./4)		 13-31 137 115 109-181 6P 160KW 22460
1321 16-38 210 178 132-253
1324 19-51 241 205 172-349
1306 3-16 64 54 36-163
1308 6-16 89 76 82-163
1310 8-25 105 89 109-227
PSG
1600		 1620 1676
(5 1./2)		 16-38 209 178 181-327 6P 250KW 43270
1624 22-51 241 205 258-417
1626 25-64 269 228 299-635
1607 5-13 70 60 90-209
1608 6-19 89 76 136-281
1613 10-25 133 113 190-336
PSG
2100		 2127 2134
(7')		 19-38 278 236 544-1034 6P 400KW 86730
2133 25-51 334 284 862-1424
2136 31-64 369 314 1125-1814
2110 5-16 105 89 218-463
2113 10-19 133 113 404-580
2117 13-25 178 151 517-680

Single-cylinder hydraulic cone crusher

Single-cylinder hydraulic cone crusher, widely used inthe intermediate, fine and ultrafine crushing process, is researched and developed by adopting the world’s most advanced crushing technology, as well as integrating mechanics, hydraulics, electric, intelligent control and other technologies together. It has such advantages as brand new structure, optimized laminating crushing chamber,as well as the full intelligent and automatic controlling system,which makes the SC(S)series single-cylinder hydraulic cone crusher have the unparalleled performance characteristics that traditional cone crusher cannot compare such as various selectable chamber types, high crushing efficiency, low cost of production,convenient adjust ment and maintenance,cubic finished products size,etc.

Single-cylinder hydraulic cone crusher Structure

Single-cylinder hydraulic cone crusher details

Large Capacity, High Efficiency
With perfect integration of eccentricity, cavity and equipment motion parameters, this model has achieved stronger crushing force, higher speed and the best stroke. The optimized strength design and high quality components endow HST with greater compressive capacity.
The capacity is 20%-30% higher than that of symos cone crusher with the movable conesof same diameter.

Interparticle Crushing & Cube Sized Product
Interparticle crushing principle with high pendulum frequency of movable cone increases the capacity and improves particle shape of the product significantly, making the proportion of superior particle shape in the finished products increases significantly and particle shape is more regular.

Multiple Cavities with the Best Stroke to Meet Various Process Requirements
Single-cylinder hydraulic cone crusher can provide excellent performance in secondary crushing, and it is also the best choice for tertiary and quaternary crushing. As a secondary crusher, the capacity of the production line can be greatly improved by maximizing the primary crusher's closedside setting.

Long lifespan Lining Plate
The design concept of constant crushing cavity means that the cavity shape remains the same when lining plate is worn, which can ensure high crushing efficiency, thus achieving synchronized wear of lining plate, avoiding local damage of lining plate, and reaching a consistent wear rate, extending the cycle of lining plate.

Technical Specifications

Model Cavities Maximum Feeding Size(mm) Minimum Discharging size(mm) Install Power(kw) Capacity(t/h)
SC100 F1 150 10 90 45-135
F2 90 10 90 43-118
F3 50 6 90 36-71
SC160 F1 200 13 160 69-215
F2 115 10 160 57-184
F3 75 8 160 63-126
SC250 F1 215 16 250 116-396
F2 140 13 250 97-328
F3 70 8 250 95-252
SC315 F1 275 16 315 177-662
F2 175 16 315 162-552
F3 85 13 315 195-401
SC560 F1 300 22 560 448-1512
F2 195 19 560 380-1373
F3 90 13 560 357-912
SC750 F1 370 25 750 394-2181
F2 300 19 750 342-2020
F3 230 16 750 267-1814
F4 120 13 750 248-1165
F5 85 10 750 185-1170
SC100S C1 250 22 90 85-170
C2 200 19 90 70-130
SC160S C1 360 25 160 125-345
C2 300 22 160 108-305
SC250S C1 450 35 250 267-605
C2 400 29 250 225-515
SC315S C1 560 41 315 349-1050
C2 500 38 315 318-892

Multiple cylinder hydraulic cone crushers

Multiple cylinder hydraulic cone crushers are widely applied in mining, cement, sand, stone, metallurgical and other industries. From metal ore to nonmetal ore,from ferrous metal oreto nonferrous metal ore,from limestone to basalt, HPT series multiple cylinder hydraulic cone crushers can provide excellent performance in secondary, tertiary and quaternary crushing application, especially in tertiary and quaternary crushing process.

Multiple-cylinder hydraulic cone crusher Structure

Multiple-cylinder hydraulic cone crusher details

Full Hydraulic Control for More Convenience and Reliability
The whole operating system adopts full hydraulic control. From safety, cavity clearing to adjustment and locking, hydraulic manipulation guarantees the stability,convenience and reliability of the operation, greatly reducing the downtime. Full-automatic operation is achieved at the same time,lowering the labor costs.

Flexible Cavity Conversation and Wide Application
multiple cylinder hydraulic cone crushers have multiple cavities from secondary, tertiary to quaternary, and the conversion between the cavity-type is very convenient by replacing only a few components such as the liner plate. So, it's convenient to apply to various kinds of production process requirements.

Inter-particle Crushing for Better Product Quality
The optimized structure and cavity,adapting interparticle crushing principle,ensure high performance of the crushers.It improves the interparticle crushing efficiency anddecreases the wear of wear-resistant parts. And the quality of final products is highly improved as the product shape is cube sized and the content of fine product is high.The unique design lowers the operation cost of the equipment and the whole operation system.

Integrated Hydraulic Lubrication System
multiple cylinder hydraulic cone crushers are equipped with integrated hydraulic lubrication system and centralized automatic control system, decreasing the input costof hydraulic lubrication. And the two systems can monitor the operatingstate in real time,ensuring that the equipment can run safely and stably.

Technical Specifications

Model Cavities Broken cone big end diameter(mm) Width of Feeding opening(mm) Maximum Feeding Size(mm) Adjustment range of discharge port(mm) Capacity (t/h) Main motor power(kw) Weight of main machine(kg)
HPM
200		 C1 900 210 178 22-38 160-250 160kw 10.1
C2 155 132 18-38 145-250
C3 130 110 14-38 120-250
F1 118 100 12-25 108-210
F2 90 76 10-25 81-210
F3 70 60 8-25 72-210
HPM
300		 C1 1100 235 200 26-45 230-445 250kw 17.8
C2 211 180 20-45 200-445
C3 135 115 16-45 180-445
F1 124 105 14-25 160-220
F2 96 82 12-25 140-220
F3 70 60 8-25 120-220
HPM
400		 C1 1400 330 280 26-51 270-630 315kw 25
C2 200 170 22-51 243-630
C3 152 130 16-51 210-630
F1 135 115 12-25 162-370
F2 106 90 10-25 126-370
F3 80 68 8-25 104-370
HPM

500		 C1 1500 335 285 32-51 365-790 400kw 34.1
C2 229 190 25-51 328-790
C3 180 152 19-51 280-790
F1 152 130 13-25 202-450
F2 124 105 10-25 158-450
F3 88 75 8-25 122-450
HPM
800		 C1 2000 385 326 32-51 616-1100 630kw 69.2
C2 350 298 25-51 522-1100
C3 280 238 16-51 380-1100
F1 160 136 13-25 328-730
F2 120 102 10-25 270-730
F3 90 77 8-25 166-730

Full HYDRAULIC CONE CRUSHER

Full hydraulic cone crusher is the latest model of our company,it combines the advantages of single cylinder cone crusher and PSG cone crusher, and it adopts a more advanced design concept. Better crushing frequency and uneven distance is used, so content of the fine grains is higher in crushing products.

Perfect combination of high performance crushing cavity and high crushing frequency improve its processing capacity greatly. And because of adopting laminated crushing principle,most of stone crushing machines are cubicl shape.

Advantages

  1. Automatic control of overload protection and cleaning chamber function by using bumper
  2. Fully automatic control system is easy for remote and side-by-side control. 
  3. Hydraulic lubrication oil station with small volume and simple wiring.
  4. Discharge opening is adjusted by hydraulic cylinder.
  5. The dust collector is sealed with dry oil. Reliable structure and low failure rate.

Technical Specifications

Model Cavities Diameter of Large Endof Crushing Cone (mm) Adjusting range of discharge opening(mm) Feed Opening Size of the Opening Edge when Recommending Min. Discharging Opening (mm) Max. Feeding Size (mm) Processing capacity (t/h) Power (kw) Weight of main machine(kg)
HXGYS
300		 C1 910 13-38 175 150 81-180 6P
90KW		 10
C2 9-22 102 85 60-180
F1 3-16 76 65 36-145
F2 3-13 41 35 36-130
HXGYS
400		 C1 1200 19-51 241 205 207-400 6P
200KWV		 20
C2 16-38 210 178 162-350
C3 13-31 137 115 126-310
F1 8-25 105 89 109-230
F2 6-16 89 76 82-230
F3 3-16 64 54 40-230
HXGYS
500		 C1 1600 25-64 269 228 280-650 6P
280KW		 40
C2 22-51 241 205 258-450
C3 16-38 209 178 180-410
F1 10-25 133 113 162-355
F2 6-19 89 76 136-330
F3 5-13 70 60 90-300
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